How to Make a Straight Stitch Elastic for Underwear

How to Sew a Straight Stitch That Actually Stretches – Lingerie Secrets Revealed

Sewing machine stitching a stretchable straight line on black elastic for handmade underwear using miracle zigzag settings.

Have you ever stared at a pair of shop-bought knickers and noticed those perfectly crisp, straight stitches – only to give them a tug and find they stretch like magic? I used to look at those and think, “How on earth is that possible?” Because, let’s be honest, usually a straight stitch and elastic have a relationship similar to me and a gym membership – they just don’t work together. If you try it the normal way, snap – there go your dreams and your thread. 🙄

But what if I told you that you don’t need a fancy, high-tech machine to get that professional, seamless look 🤔?

Hi everyone! My name is Alyona, and I’ve been sewing since before I could probably walk 🧵😂. Today, I’m spilling the tea on the “miracle settings” that will give you an elastic straight stitch that won’t block your movement or break when you pull it.

The “Miracle” Discovery Drama

Sewing pattern worksheet titled “10 Different Panties, 1 Sewing Pattern” with black lace fabric, scissors, and a hand marking

A couple of years ago on my Instagram, I decided to set myself a little challenge. Could I make 10 different designs of underwear using just one single pattern? (Spoiler: Yes, and it was fabulous). I used my one of my fav Classic thong to show that with a bit of lace and the right techniques, one pattern is all you need.

On one of the days, I wanted to make classic nude panties with black elastic straps stitched right on top. But here was the dilemma: I didn’t want a chunky zigzag. I wanted it to look invisible, sleek, and high-end. I was scratching my head like I was trying to solve a complex math equation – why do shop-bought ones stretch with a straight stitch?

I spent ages playing with my machine settings – setup, twist, punch – and then, Eureka! I found the secret sauce.

Handmade black lingerie panties with sheer mesh and elastic straps sewn smoothly along the edge, held in hand.

The Secret Settings for Elastic Straight Stitch

If you’re a lucky duck with a brand-new, top-of-the-range machine, you might already have this stitch automatically included. But for the rest of us mortals, here is how you “fake” it using a standard zigzag setting.

You need to adjust three main things: Tension, Width, and Length. If you’re a total newbie and get a bit “deer in the headlights” looking at your machine, I’ve got a guide coming next week on What’s the Best Sewing Machine Settings? I won’t turn this article into a whole book (I’ve already written one of those! 😂), so let’s stick to the miracle stitch:

Red manicured finger pointing to zigzag stitch options on a sewing machine settings panel.
  • The Setting: Switch your machine to Zigzag.
  • The Width: Set this to 0. This is the magic part. By setting the width to zero, your needle moves in a straight line instead of jumping left to right.
  • The Length: This is where the “stretch” happens. I’ve tested everything, and Number 4 is the sweet spot.

The Moral: If you use a length of 3, the stitches are too tiny and look a bit “homemade” – like you’ve tried too hard. At 4, the steps are longer, giving it that “bought it in a boutique” aesthetic. 🙌

Putting it into Practice (and avoiding the struggle)

Finger pointing to sewing machine settings showing stitch width at 0 and stitch length at 4 for zero-width zigzag elastic sewing

Once you’ve got your width at 0 and length at 4, grab a scrap of elastic and have a go. You’ll see it looks like a straight line, but because it’s technically a “zero-width zigzag,” the thread structure allows for that beautiful flexibility.

I use this method all the time for:

  1. Decorative Topstitching: Sewing elastic directly onto fabric for a sporty look.
  2. Hiding Seams: I once made a Lara Garter Belt where I didn’t want the seams visible. I just laid the Straps Elastic over the seam and used this stitch. It looked completely seamless and expensive!

It’s a fantastic way to turn a “sewing fail” into a “design feature.” If you’ve ever felt like you’re wrestling with an octopus made of thread, this technique is your new best friend. 🐙🔥

Detailed view of a straight stitch on red lace and black elastic, showing the stretchable seamless finish for lingerie.

Wrapping it Up

There you have it! No more broken threads or “stiff” underwear that feels like it’s wearing you rather than the other way around.

If you’re still struggling with getting the elastic tension right so your fabric doesn’t bunch up like a worried forehead, check out my article on How to Stretch Elastic Evenly When Sewing (Without Losing Your Mind). It’s a total game-changer for beginners.

If you want to see these settings in action, come hang out with me on my YouTube channel where I show you exactly how it’s done.

Screenshot of BusinkaMania Sewing YouTube channel page with banner showing handmade lingerie pieces and video thumbnails.

And look, if you’ve never sewn before and you’re feeling a bit lost on where to start, then go ahead and download the free panty pattern. It’s a fantastic way to practice your new stretchability skills! It’s a generic pattern, which means it gives you loads of space on the panties to play with different designs, applique, and all those other fun options we talked about.

Bye for now! Alyona 🪡

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